Equipment products

FS500 Full Spectrum Direct Reading Spectrometer

I. Overview:

The FS500 Full Spectrum Direct Reading Spectrometer is widely used for the analysis of element content in steel and non-ferrous metal materials. It can quickly, accurately, and reliably measure dozens of elements to meet various needs such as research and development, production control, and product inspection. The FS-500 full spectrum spark direct reading spectrometer is suitable for component analysis of ten types of metal samples including iron, aluminum, zinc, copper, magnesium, nickel, titanium, cobalt.

II. Technical features of the FS500 Full Spectrum Direct Reading Spectrometer:

Host

The FS500 full-spectrum direct-reading spectrometer is widely used for the analysis of element content in steel and non-ferrous metal materials. It can quickly, accurately, and reliably measure dozens of elements to meet various needs such as research and development, production control, and product inspection.

• High optical design parameters, good detection performance

• The detection wavelength range reaches 130-800nm, which is in a good position in the CCD spectroscopy field regardless of the detection lower limit or upper limit.

• Vacuum chamber design to protect optical devices and save argon gas

• Energy-saving design with low maintenance cost

• Compact and reliable design with low failure rate

• PC-controlled variable frequency high-energy pre-spark (HEPS)

• Fast testing speed, only takes 30 seconds

• Easy to use and maintain with low professional requirements for personnel

Grating

The FS500 full-spectrum direct-reading spectrometer uses a 500mm focal length grating, which achieves good resolution and improves testing accuracy and repeatability. With a large focal length and good resolution, it effectively reduces spectral interference and optimizes the selection of spectral lines, allowing for the use of more high-performance spectral lines.

Detector

The FS500 full-spectrum direct-reading spectrometer adopts new CCD detector technology and is equipped with a detector design with the highest number of pixels and the largest pixel height in the industry - 3648 pixels and 200 μm pixel height.

Up to 16 CCD detectors according to application needs, increasing the flexibility of instrument matrix and elemental analysis upgrades;higher pixel design achieves better spectral resolution,larger pixel height results in better detection intensity.

Vacuum light chamber

The FS500 full spectrum direct-reading spectrometer adopts a vacuum-type optical chamber and is equipped with an advanced intermittent vacuum system. The optical devices are sealed in a vacuum environment to extend the lifespan of the optical devices.

The precision processing technology ensures excellent sealing performance of the chamber, and it is equipped with ultra-high vacuum precision valves. The working time of the vacuum pump is less than 10 minutes per day. It retains all the advantages of traditional vacuum design while completely avoiding its energy consumption and slight oil pollution disadvantages.

Compared with argon gas flushing chamber:

Firstly, both designs can meet the basic testing needs of ordinary users.

The vacuum chamber design is a high-end instrument configuration that guarantees high performance. Manufacturers need to configure vacuum pumps and accessories, which increases costs but provides better performance.

Argon gas flushing design is a cost-saving measure by manufacturers, who reduce the cost of the vacuum system at the expense of some performance, thereby increasing user costs. Users consume more argon gas and periodically replace expensive consumables (purification tubes).

1. Resolution

The larger focal length in the vacuum chamber results in better resolution.

In order to reduce space for argon gas flushing, the focal length in argon gas flushing chambers is generally less than 200mm, resulting in poorer resolution.

2. Spectral transmittance

Vacuum ultraviolet spectral lines (involving typical elements such as C, P, S, B) have better transmittance in a vacuum environment.

3. Chamber cleanliness

Advanced intermittent vacuum systems are used to ensure complete cleanliness and no contamination inside the chamber.

Argon gas flushing chambers may introduce moisture and particles along with argon gas, contaminating fragile gratings and CCDs.

4. Operating costs

By using an advanced intermittent vacuum system, only ten minutes of operation from the vacuum pump are required each day with minimal electricity consumption.

Argon gas flushing chambers consume a large amount of argon gas, and the periodic replacement of consumables (purification tubes) is costly.

Excitation platform

The spark stage of the FS500 spectrometer adopts a sealed design. The structure of the entire spark stage is solid, maintaining the stability of the spark stage structure when the instrument continues to use high-temperature spark excitation.

The spark stage of the FS500 spectrometer improves the injection direction of the argon gas flow through structural design changes, which greatly reduces the residue of spark excitation residue on the spark stage, and also makes the cleaning and maintenance of the spark stage easier.

The FS500 spectrometer retains the design of an open sample stage, making sample placement and analysis easier, and sample processing is simpler than traditional spectroscopy. There are no special adjustment requirements except the electrode gap.

Electrical system

The circuit system of the FS500 spectrometer has been redesigned. The latest technology is used in both the spark source and readout system.

The FS500 spectrometer adopts synchronous real-time digital readout technology, which greatly improves analysis time and data stability compared to traditional sequential readout technology.

The FS500 spectrometer uses fully digital plasma spark source technology. All excitation parameters can be customized by users through the user interface according to actual needs.

The circuit system of the FS500 spectrometer is completely separated from the optical system, with the circuit system placed outside the instrument's optical chamber. This design greatly enhances the instrument's heat dissipation function and makes subsequent maintenance very convenient.

Self-calibration function

During each excitation, the optical system automatically scans the spectral lines to ensure the accuracy of reception and eliminate the tedious work of peak scanning.

Full-spectrum technology automatically traces and adjusts the optical path. When the sample is excited, the instrument automatically identifies the specific spectral line on each CCD, compares it with the original stored line, determines the drift position, and finds the current pixel position of the analysis line for measurement. Eliminate spectral drift caused by changes in temperature/air pressure/vibration, etc. Full-spectrum technology automatically and quickly addresses, avoiding laborious manual operations and avoiding human errors.

Later expansion

The FS500 full spectrum direct-reading spectrometer is based on CCD full spectrum testing technology, which can comprehensively test the types of intermediate elements in various metal materials. The instrument can conveniently add spectral lines and increase the matrix without adding hardware facilities, thus realizing multi-matrix analysis.

Customers can add matrices and types of elements to be analyzed on the instrument according to their actual needs during use. These tasks can be easily completed at the user's site.

Easy to operate

The FS500 full-spectrum direct-reading spectrometer analysis software has a good user experience and is easy to learn. After simple training, operators without professional background can use the software to perform sample testing and instrument calibration.

At the same time, the design of the FS500 full-spectrum direct-reading spectrometer reflects a people-oriented design concept, making the use and maintenance of the instrument reflect humanized care in every aspect.

3. Technical parameters of FS500 direct reading spectrometer

(1) Optical system:

Basing-Long grid method

Grating focal length: 500 mm.

Wavelength range: 130–800 nm

High-performance holographic diffraction grating, grating lines: 3600 lines/mm

Detector: 16 high-performance linear array CCDs

Pixel resolution: Single CCD 3,648 pixels, maximum resolution of 58,368 pixels (16 x 3,648 pixels)

Light room temperature: automatic control constant temperature: 34℃±0.5℃

Excellent drift correction function - thanks to the automatic peak finding function (up to 0.1 pixel)

Full optical system automatic tracing

The sealed vacuum optical room can avoid interference from dust and light

(2) Inspiration platform:

Open sample stage design meets large sample testing requirements

4mm sample stage analysis gap

"Spray electrode" technology easily handles small samples and samples with complex geometric shapes

Low argon consumption, when in standby: no standby flow required

Customized heterosexual sample adapter

There is no need to replace the spark table for different substrates

Optimized impurity removal system

Sturdy copper sample stage has good heat dissipation effect

(3) Excitation light source:

Fully automatic control of spark source

Semiconductor controlled discharge excitation

Low argon consumption from 1 to 100 A

Convenient sample ion current

Discharge parameters are password protected

Special analysis requirements may have different excitation parameters

Spark light source discharge is stable and not affected by fluctuations in the power supply system

Excitation parameters are calibrated and controlled by excitation lines and analysis programs

The spark source can have various parameter settings

Spark frequency: 200 to 1000 Hz (controllable)

Spark duration 10-10000 us (controllable)

(4) Spectrometer control system and data readout system:

The electronic system has microprocessor-controlled multi-channel integration and data system acquisition functions

High-speed 16-bit analog-to-digital converter

ISP Mixed Signal Flash Microcontroller 100MHz

Multiple connection sources

High-speed readout and high-speed USB interface support fast data control and processing systems

Up to 16 CCD modules, selected by the manufacturer according to the application

(5) WinLab10 analysis software:

The calculation of the calibration curve for each element takes into account various matrices (reference lines)

Intelligent: standardization can be completed with a set of standards

Easy-to-operate user graphical interface

Create or modify an analysis program

Commonly used operation function keys

Selectable output methods (intensity, intensity ratio, uncorrected concentration, corrected concentration, etc.)

Selectable concentration units (ppm, %)

universal standardization

micro standardization

Correct interference between elements

automatic normalization

Standard deviation and relative standard deviation functions

Alloy type identification (UNI, ISO, DIN, EN, ASTM, JIS, BS, etc.)

Standard library

Substance library

Brand identification

Supports calculation of C equivalent or other parameters

Elemental analysis results that are outside the range of the working curve can be flagged

With automatic recalibration function based on analysis time or number of excitations

Statistical function software

Calculations

It can print all the excitation results or the average result of the last 100 excitations, as well as its standard deviation and relative standard deviation.

The hard disk stores data for future research and analysis and can be connected to an external computer or central system.

(6) Dimensions:

Dimension: PL93x W40 x H63 cm

Weight: about 100 Kg


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